Shipyard, Marine, LNG & Industrial Coatings Industrial Hygiene Testing

Worker exposure monitoring for shipyards, marine fabrication, LNG construction and industrial coating applicators — welding fume, hexavalent chromium, blasting silica, lead and isocyanates analyzed in-house at our Houston lab, with 1-day rush and kits shipped to the yard or jobsite anywhere in the U.S.

AIHA-LAP Accredited · LAP-101470 Hex Chrome · OSHA ID-215 1-Day Rush · Kits to Yard Nationwide Ship-In
Why AGT

Why Shipyards, Marine & Coating Contractors Use AGT

Accredited & Defensible

AIHA-LAP accredited analysis, with NVLAP and PJLA accreditation on asbestos — data that holds up under OSHA Part 1915 enforcement, with prime contractors and with insurers.

Hex Chrome & Lead Ready

The two exposures that define blasting and stainless welding — analyzed in-house by OSHA ID-215 and NIOSH 7300/7082.

Kits to Any Yard or Jobsite

Pre-labeled media and calibrated loaner pumps ship anywhere in the U.S., wherever the blast-and-coat work is happening.

1-Day Rush

Same-day log-in before 2 PM CST and rush to 1 business day keeps blasting and coating fronts moving.

Shipyard, Marine & Coatings · IH Laboratory

Exposure Monitoring for Steel, Coatings & Confined Spaces

Shipbuilding, ship repair, marine fabrication and LNG construction concentrate some of the highest-exposure work in industry: heavy welding and cutting on carbon and stainless steel, abrasive blasting of coated hulls and structures, and spray application of marine coatings — much of it inside tanks, holds and other confined spaces. AGT Labs is the accredited industrial hygiene lab behind that monitoring, analyzing every sample in-house in Houston.

Because the analysis all happens in one place, the yard's location doesn't change the result. We serve yards and fabrication shops anywhere in the United States — Gulf Coast, East Coast, Great Lakes, Pacific Northwest and West Coast alike — shipping kits out and taking samples back by prepaid return label. The OSHA Part 1915 standards we report against are federal and apply in every state.

The same hazard stack follows surface prep and coating work anywhere. Whether the substrate is a hull, a storage tank, a pipeline or structural steel, blasting coated steel releases hexavalent chromium, lead and respirable silica, and the topcoat releases isocyanates and solvents. We support marine and non-marine coating applicators on the same accredited methods.

  • Welding fume and metals by ICP-AES for carbon and stainless work
  • Hexavalent chromium by OSHA ID-215 — stainless welding and blasting
  • Abrasive-blasting respirable silica by X-ray diffraction
  • Lead by NIOSH 7300 / 7082 from coated-steel blasting
  • Isocyanates and solvents from marine, epoxy and polyurethane coatings
  • Asbestos from legacy vessel materials; noise and heat stress in confined spaces
Built for the Yard
4
Core yard exposures — fume, hex chrome, silica, lead
1-Day
Rush turnaround; same-day log-in before 2 PM CST
50
States served — kits ship to any yard or jobsite
Yard Hazards

The Exposures That Define Marine & Coatings Work

Steel, coatings and confined spaces create a distinct hazard mix. These are the exposures our shipyard and coatings monitoring is built around.

HAZARD 01

Welding Fume & Hex Chrome

Heavy welding and cutting on carbon and stainless steel — metals by ICP-AES, hexavalent chromium by OSHA ID-215 under 29 CFR 1915.1026.

Method:ICP-AES / OSHA ID-215
HAZARD 02

Blasting Silica & Lead

Abrasive blasting of coated steel releases respirable silica (XRD) and lead (NIOSH 7300/7082) together — on hulls, tanks, pipe and structural steel alike.

Method:XRD / NIOSH 7300
HAZARD 03

Coatings & Asbestos

Isocyanates and solvents from marine, epoxy and polyurethane coatings, plus asbestos (PLM/PCM) from legacy vessel materials.

Method:Isocyanate / PLM · PCM
Analysis Scope

What We Analyze for Shipyards, Marine & Coatings Sites

Every analyte below is run in-house under accreditation. Tap any card for the full method detail on our service pages.

Welding Fume & Metals

ICP-AES for 30+ elements across carbon and stainless welding.

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Hexavalent Chromium

OSHA ID-215 — stainless welding, coatings and blasting.

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Respirable Silica

XRD analysis of abrasive-blasting respirable crystalline silica.

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Lead

NIOSH 7300 / 7082 for lead from blasting coated steel.

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Isocyanates

TDI, MDI and HDI exposures from marine, epoxy and polyurethane spray coatings.

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Solvents & Coating Vapors

Thinners, reducers and carrier solvents from spray application in tanks and confined spaces.

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Total & Respirable Dust

Gravimetric analysis of abrasive and grinding dust where the abrasive is non-silica.

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Asbestos (PLM/PCM)

Legacy vessel insulation and materials. NVLAP-accredited for bulk PLM; PJLA ISO/IEC 17025 accredited for both PLM and PCM.

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Noise & Heat Stress

Dosimetry and WBGT for high-noise yard work and hot confined spaces.

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IH Lab AccreditationAIHA-LAP · LAP-101470
Asbestos (NVLAP)101793-0 · Bulk PLM
Asbestos (PJLA)137751 · PLM & PCM
Quality SystemISO/IEC 17025:2017
CoverageNationwide Ship-In

Exposure Monitoring by Yard & Coating Operation

The dominant hazard shifts with the trade. We match the sampling plan to the work front.

OperationDominant ActivityPriority AnalytesLab Method
Welding & cuttingCarbon & stainless steel, confined spacesWelding fume, hex chrome, metalsICP-AES · OSHA ID-215
Abrasive blastingHull & structure surface prepRespirable silica, lead, metalsXRD · NIOSH 7300 / 7082
Coating & paintingMarine, epoxy & polyurethane sprayIsocyanates, solventsIsocyanate · NIOSH 1500-series
Tank & pipe coating (non-marine)Storage tanks, pipe, structural steelSilica, lead, hex chrome, isocyanatesXRD · ICP-AES · isocyanate
Repair & retrofitLegacy vessel materialsAsbestos, leadPLM/PCM · NIOSH 7300
Confined-space entryTanks, holds, voids, double bottomsSolvents, fume, coating vaporsPersonal & area sampling
General yardHigh-noise, outdoor, hot workNoise, heat stressDosimetry · WBGT

Where Lab Data Fits Against 29 CFR 1915 Subpart B

Shipyard confined and enclosed spaces are governed by 29 CFR 1915 Subpart B. A Marine Chemist certificate is required under § 1915.14(a) before hot work in or adjacent to spaces that contain or have contained flammable or combustible liquids or gases, and fuel tanks. A shipyard Competent Person may test and permit hot work in other spaces under § 1915.14(b), and performs routine pre-entry testing under § 1915.12.

AGT is an analytical laboratory. Those on-site atmospheric tests and certifications must be performed by your Marine Chemist or Competent Person — our accredited exposure data supports the health-hazard side of the program and does not substitute for that certification. Note also that § 1915.35 imposes maritime-specific painting controls, including airline respirators for spraying toxic paints in confined spaces and tanks.

Shipyard Analytes & OSHA Exposure Limits

Shipyard employment carries its own Part 1915 standards. These are the limits your monitoring program is measured against, and the method our lab runs for each.

HazardShipyard StandardOSHA LimitLab Method
Hexavalent chromium29 CFR 1915.10265 µg/m³ TWA (AL 2.5 µg/m³)OSHA ID-215
Lead29 CFR 1915.102550 µg/m³ TWA (AL 30 µg/m³)NIOSH 7300 / 7082
Respirable crystalline silica29 CFR 1915.105350 µg/m³ TWA (AL 25 µg/m³)XRD (NIOSH 7500 / OSHA ID-142)
Manganese (welding fume)1915.1000 Table Z-Shipyards5 mg/m³ ceiling · ACGIH TLV 0.02 mg/m³ respirable · NIOSH REL 1 mg/m³ TWAICP-AES
Asbestos29 CFR 1915.10010.1 f/cc TWA · 1.0 f/cc / 30 minPCM (NIOSH 7400) / PLM
TDI & MDI (coatings)1915.1000 Table Z-Shipyards0.02 ppm ceiling, eachIsocyanate analysis
HDI & HDI biuret (polyurethane)No OSHA PELACGIH TLV 0.005 ppm · NIOSH REL 0.005 ppmIsocyanate analysis
Total & respirable dust (PNOR)1915.1000 Table Z-Shipyards15 mg/m³ total · 5 mg/m³ respirableGravimetric (NIOSH 0500 / 0600)
Noise29 CFR 1910.95 (applies to shipyards)90 dBA TWA (AL 85 dBA)Personal dosimetry

These are federal standards and apply in every state. Non-marine coating and blasting work on land-side tanks, pipe and structural steel falls under general industry (29 CFR 1910) or construction (29 CFR 1926) standards instead — the analytes and methods are identical, only the citation changes.

Lab Logistics

Turnaround Times & Yard Kits

From kit request to final report — rush options and what ships to your yard or jobsite.

Turnaround Options & Surcharges
Standard Analysis
5+ Business Days
No Surcharge
4-Day Rush
4 Business Days
+25%
3-Day Rush
3 Business Days
+50%
2-Day Rush
2 Business Days
+75%
1-Day Rush
1 Business Day
+100%
Turnaround is counted from log-in at the lab, not from collection — samples received before 2:00 PM CST are logged same day. For a yard outside our courier area, overnight delivery puts you on the same rush schedule as a local client.

Kits Shipped to Any Yard or Jobsite

  • Pre-labeled sampling media (filters, cyclones, tubes)
  • Isocyanate sampling media for spray-coating work
  • Calibrated pump loaner program for qualifying accounts
  • Chain of Custody form, pre-filled with your info
  • Prepaid return label — ships to any U.S. yard or jobsite
  • Support for confined-space and hot-work sampling
  • Standing-account setup for LNG, fabrication & coating scopes
Download COC Form (.xls)
Who We Serve

Who Relies on AGT for Shipyard, Marine & Coatings IH

Shipbuilding Yards

New-build hull and structural fabrication with heavy welding, cutting and blasting scopes.

Ship Repair & Retrofit

Dry-dock repair and retrofit disturbing legacy coatings, lead paint and asbestos materials.

LNG Construction & Terminals

LNG terminals and modular fabrication yards nationwide, including the Gulf Coast build-out, with large welding and coating scopes.

Blasting & Coating Contractors

Surface-prep and coating firms — marine and land-side — needing silica, lead, hex chrome and isocyanate data.

Tank & Structural Coating

Storage tank, pipeline and structural-steel applicators running the same blast-and-coat hazard stack.

IH & Safety Consultants

Third-party consultants supporting maritime clients who need an accredited lab partner.

Offshore Fabrication

Platform, module and structural fabrication yards with welding and coating exposure programs.

Barge & Inland Marine

Barge cleaning, repair and recoating fleets on the Gulf Intracoastal, the inland river system and the Great Lakes.

Marine Fabrication Shops

Pipe, vessel and module shops feeding yards, with welding fume and hex chrome programs.

Client Support

Shipyard, Marine & Coatings IH Testing — FAQ

What are the main IH hazards in shipyards and marine construction?
Welding fume and hexavalent chromium from cutting and welding carbon and stainless steel, respirable crystalline silica and lead from abrasive blasting of coated surfaces, isocyanates and solvents from marine and polyurethane coatings, asbestos from legacy vessel materials, and noise and heat stress in confined and hot-work spaces — all analyzed in-house under AIHA-LAP accreditation.
Do you serve shipyards outside the Gulf Coast?
Yes — yards anywhere in the United States. Every sample is analyzed at our Houston lab, so a filter from a yard in Virginia, Maine, Washington or California is handled identically to one from Pascagoula. We ship a kit scoped to your hazards with a prepaid return label to the yard or the jobsite, and samples received before 2:00 PM CST are logged the same day; overnight delivery puts a distant yard on the same rush schedule as a local one. Our AIHA-LAP, NVLAP and PJLA accreditations are recognized nationwide. The OSHA Part 1915 shipyard standards we report against are federal and apply in every state.
Do you test hexavalent chromium and lead from abrasive blasting?
Yes. Blasting coated steel releases hexavalent chromium (OSHA ID-215) and lead (NIOSH 7300 / 7082), along with respirable crystalline silica from the abrasive (XRD). In shipyard employment these fall under 29 CFR 1915.1026, 1915.1025 and 1915.1053 respectively. These are core shipyard and coatings exposures we run in-house.
Do you cover non-marine industrial coating work as well as shipyards?
Yes. The hazard stack for surface prep and coating is the same whether the substrate is a hull, a storage tank, a pipeline or structural steel — hex chrome and lead from blasting coated steel, respirable silica from the abrasive, and isocyanates and solvents from the topcoat. We support marine and non-marine coating applicators on the same accredited methods, with kits shipped to the yard or the jobsite anywhere in the U.S. Only the regulatory citation changes: Part 1915 for shipyard employment, 1910 or 1926 for land-side work.
Which isocyanates have OSHA exposure limits in shipyard employment?
Table Z-Shipyards in 29 CFR 1915.1000 sets ceiling limits of 0.02 ppm for both TDI and MDI. HDI and HDI biuret — the isocyanates most common in marine and industrial polyurethane topcoats — have no OSHA PEL at all; the ACGIH TLV and NIOSH REL are both 0.005 ppm. That gap is exactly why coating applicators should sample against a health-based guideline rather than assume that no OSHA limit means no exposure problem.
Can you support confined-space and hot-work monitoring aboard vessels?
Yes, for the exposure side. We supply sampling media and calibrated loaner pumps for personal and area sampling in tanks, holds and confined spaces during welding, cutting and coating, with rush turnaround down to 1 business day and same-day log-in before 2:00 PM CST. Note that AGT is an analytical laboratory: the atmospheric testing and certification required under 29 CFR 1915 Subpart B must be performed on site by a Marine Chemist or a shipyard Competent Person, and our data supports — it does not substitute for — that certification.
Do you handle LNG construction and fabrication yards?
Yes. LNG terminals and modular fabrication yards run large welding, blasting and coating scopes, and we support them nationwide — including the Gulf Coast build-out — with welding fume, hexavalent chromium, silica, lead, isocyanate and solvent monitoring on standing accounts with reserved capacity.
Are your results accepted for OSHA maritime compliance?
Yes. Our AIHA-LAP accredited analysis (LAP-101470) produces defensible exposure data accepted by OSHA, prime contractors and insurers for shipyard employment standards under 29 CFR Part 1915. Asbestos adds further coverage: bulk PLM is NVLAP-accredited under Lab Code 101793-0, and PJLA Accreditation No. 137751 covers both bulk PLM and air PCM to ISO/IEC 17025:2017.
Which analytes can you rush to 1 day?
Most shipyard analytes — welding fume metals, hexavalent chromium, silica and lead — are available on rush turnaround down to 1 business day (+100% surcharge). Rush time is counted from log-in at the lab, so for a yard outside our courier area use overnight delivery. Call (713) 453-6090 to confirm rush availability for your analytes and volume.

Set Up Shipyard or Coatings Monitoring — Request a Quote

AIHA-LAP accredited · welding fume · hex chrome · blasting silica · lead · isocyanates · solvents · asbestos · 1-day rush · kits shipped to any yard or jobsite in the U.S.