Refinery & Petrochemical Industrial Hygiene Testing

Routine, ongoing worker exposure monitoring for operating refineries and petrochemical plants — benzene, H₂S, welding fume, hex chrome and silica analyzed in-house at our Houston lab. Built for periodic compliance and similar-exposure-group programs, with 1-day rush and same-day log-in.

AIHA-LAP Accredited · LAP-101470 NVLAP 101793-0 (Asbestos) 1-Day Rush · In-House
Why AGT

Why Refineries & Plants Run Their IH Program With Us

Accredited & Defensible

AIHA-LAP analysis with NVLAP for asbestos — data that holds up with OSHA, legal counsel and insurers.

In-House, No Send-Outs

Every analyte run under one roof — one chain of custody, consistent methods across your whole program.

Standing Accounts

Recurring monitoring runs on a standing account with reserved capacity, consistent reporting and one contact.

1-Day Rush

Same-day log-in before 2 PM CST and rush to 1 business day when a result is time-sensitive.

Refinery & Petrochemical · IH Laboratory

Routine Exposure Monitoring for Operating Plants

Operating refineries and petrochemical plants run continuous industrial hygiene programs — periodic personal sampling by similar exposure group, area monitoring at process units, respiratory-protection-program support, and the recordkeeping OSHA expects year-round. AGT Labs is the accredited lab behind that routine work, analyzing every sample in-house in Houston.

This is the day-to-day, compliance side of plant IH. When a scheduled shutdown compresses months of maintenance into days, that high-volume work is handled through our dedicated petrochemical turnaround air monitoring program — a distinct service built for outage-scale volume and speed.

  • Periodic benzene / BTEX personal monitoring by SEG
  • H₂S and reactive-gas area and personal sampling
  • Welding fume, metals and hexavalent chromium for maintenance hot work
  • Respirable crystalline silica for blasting and refractory work
  • Asbestos, noise and heat stress program support
  • Standing-account programs with consistent reporting
Routine, Not Turnaround
SEG
Similar-exposure-group monitoring for periodic compliance
1-Day
Rush turnaround; same-day log-in before 2 PM CST
In-House
One lab, one chain of custody, consistent methods
Analysis Scope

What We Analyze for Refineries & Petrochemical Plants

Every analyte below is run in-house under accreditation. Tap any card for the full method detail on our service pages.

Benzene & BTEX

NIOSH 1501 / OSHA 1028 — the defining refinery and petrochemical exposure.

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H₂S & Reactive Gases

Ion chromatography for hydrogen sulfide and acid gases across sour-service units.

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Welding Fume & Metals

ICP-AES for 30+ elements — maintenance and fabrication hot work.

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Hexavalent Chromium

OSHA ID-215 — stainless welding, coatings and blasting.

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Respirable Silica

XRD analysis for blasting, refractory and concrete work.

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PAH

Polynuclear aromatic hydrocarbons from coke, coal tar and thermal processes.

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Asbestos (PLM/PCM)

NVLAP-accredited — insulation, gaskets and legacy plant materials.

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Noise & Heat Stress

Dosimetry and WBGT for high-noise units and Gulf Coast heat.

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IH Lab AccreditationAIHA-LAP · LAP-101470
AsbestosNVLAP · 101793-0
Asbestos (PJLA)PJLA ISO/IEC 17025 · 137751
Quality SystemISO/IEC 17025:2017

Refinery Analytes & OSHA Exposure Limits

The regulated limits your monitoring program is measured against, and the method our lab runs for each.

HazardOSHA PEL (8-hr TWA)Lab MethodSample Type
Benzene1 ppm (STEL 5 ppm)NIOSH 1501 / OSHA 1028Charcoal tube, personal
Hydrogen sulfide (H₂S)20 ppm ceiling (ACGIH TLV 1 ppm)Ion chromatographyTreated filter / bubbler
Hexavalent chromium5 µg/m³OSHA ID-215PVC filter, personal
Respirable crystalline silica50 µg/m³XRD (NIOSH 7500 / OSHA ID-142)Cyclone + PVC filter
Welding fume metals (e.g. Mn)Mn 5 mg/m³ (ACGIH 0.02 resp.)ICP-AESMCE filter, personal
Asbestos0.1 f/ccPCM (NIOSH 7400) / PLMMCE filter / bulk
Lab Logistics

Turnaround Times & Sample Kits

From kit request to final report — rush options and what ships to your plant.

Turnaround Options & Surcharges
Standard Analysis
7+ Business Days
No Surcharge
4-Day Rush
4 Business Days
+25%
3-Day Rush
3 Business Days
+50%
2-Day Rush
2 Business Days
+75%
1-Day Rush
1 Business Day
+100%
Samples received before 2:00 PM CST are logged same day. Contact us to confirm rush availability for your project.

Program & Kit Support

  • Pre-labeled sampling media (tubes, filters, cyclones)
  • Calibrated pump loaner program for qualifying clients
  • Chain of Custody form, pre-filled with your info
  • Courier pickup across the Houston / Gulf Coast area
  • Standing-account setup for recurring monitoring
  • Results delivered via secure online portal
Download COC Form (.xls)
Step-by-Step

From Sample Collection to Final Report

1

Set Up the Program

Share your SEGs and sampling plan. We set up a standing account and reserved capacity.

2

Kits & Pumps

Pre-labeled kits and loaner pumps ship to your plant HSE team.

3

Sample & Ship

Collect on schedule; media logs in same day if received before 2 PM CST.

4

Analysis & QA

AIHA-LAP accredited in-house analysis, senior-analyst QA before release.

5

Report

Consistent reporting on the secure portal, compared against OSHA limits.

Who We Serve

Who Relies on AGT for Refinery IH Testing

Refinery HSE Departments

Company industrial hygienists running periodic compliance and SEG monitoring across process units.

Petrochemical Plants

Chemical and derivatives plants needing benzene, VOC, metals and reactive-gas exposure data.

IH & Safety Consultants

Third-party consultants who need an accredited lab partner with fast, consistent turnaround.

Maintenance & Contractors

Hot-work, blasting and mechanical crews needing welding fume, hex chrome and silica monitoring.

Midstream & Terminals

Tank farms, terminals and gathering facilities with benzene and H₂S exposure concerns.

Turnaround Planning Teams

Planning a shutdown? See our turnaround air monitoring program.

Client Support

Refinery & Petrochemical IH Testing — FAQ

What routine industrial hygiene testing do refineries need?
Refineries run periodic personal and area exposure monitoring for benzene and BTEX (NIOSH 1501 / OSHA 1028), hydrogen sulfide and reactive gases (ion chromatography), welding fume and metals (ICP-AES), hexavalent chromium (OSHA ID-215), respirable crystalline silica (XRD), asbestos (PLM/PCM), and noise and heat stress — supporting OSHA compliance, respiratory-protection programs, and SEG monitoring plans.
Is this different from turnaround air monitoring?
Yes. This covers routine, ongoing exposure monitoring at operating plants — periodic compliance sampling, SEG monitoring and program support. High-volume, time-compressed shutdown work is handled through our dedicated turnaround air monitoring program.
How fast is analysis and can you set up a standing account?
Samples received before 2:00 PM CST are logged the same day, with rush turnaround down to 1 business day. Plants with recurring monitoring run on a standing account with reserved capacity, consistent reporting and a single point of contact.
Do you supply sampling media and pumps?
Yes. We ship pre-labeled sampling kits and sorbent media and offer a calibrated pump loaner program, so plant HSE teams can sample on schedule and ship media back for same-day log-in.
Can you support plants outside Houston?
Yes. We support plants across the Gulf Coast and beyond — including the Louisiana refinery corridor — by shipping kits to site and receiving media by courier. Our accreditations are national, so exposure analysis is valid wherever your plant is.
Do you also test refinery products?
Yes — separately from worker exposure. Our sister lab, AGT Petroleum Testing, handles product-side analysis of crude, fuels, aromatics and LPG/LNG under ASTM / ISO 17025.

Set Up Your Refinery IH Program or Request a Quote

AIHA-LAP accredited · benzene · H₂S · welding fume · hex chrome · silica · asbestos · 1-day rush · standing-account pricing for recurring monitoring.